For a perfect item from the 3D printer, the original must match. These tips will help you.
3D printing is a wide field. Different printing materials are used – from plastic to wood to ceramics or metal. Not all materials work well with your 3D printer at home. For this reason, service providers offer printing in stainless steel or ceramics, for example. A properly prepared print template saves you anger and ensures a successful print result. These tips will help you.
Material Adjustment: Each media reacts in its own way, hard materials unlike flexible, lightweight, unlike heavy. During the printing process, materials expand and coalesce when cooled. If you plan to place an object in metal or ceramics, it is advisable to avoid sharp corners. Round off them in the design of the print template in the CAD program to avoid trouble with the final result.
At the same time, the print material also sets limits in detail accuracy. If too little subtleties are installed in the 3D template, they are often lost in the finished object or do not stick and break. Many printing errors can be revised in the post-processing by filing and grinding. For precious materials such as silver or gold, however, you do not want to lose one gram after the pressure. Therefore, the template should be perfect from the beginning.
Note space: How big a finished article is to be depends on its function. Parts such as screws or buttons for the car or the household must end up with an exactly fixed size, otherwise they are worthless. However, 3D printers can not produce objects of any size. Therefore, keep in mind the design space of the printer. Often large objects can not be printed in one piece, but only in parts, in order to put them together afterwards to the final object. This must already be defined in the template.
Correct File Size: The most common format for 3D templates is STL (Standard Triangle Language). Behind this is the principle that the design is composed of triangles in a three-dimensional space. If these are too large, the template is too coarse. As a result, the surface of the printed object does not fall smoothly but unevenly. If the triangles are very small, the surface of the printed object will be very fine, but the STL file grows as well.
However, some 3D printers can not handle overly large STL templates. A file size to be processed is a maximum of 100 MB. For many hobby 3D printers, the processing limit is even around 10 MB.
If you now convert the design into your STL file into your design program, set the tolerance value for the conversion process to 0.01 millimeters. This means that the designed form of the object converted into triangles may differ only by this value. For higher tolerances, you risk triangles after printing. A 3D printer usually can not display lower tolerances. The file will be too large without the resolution quality.
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